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Crystal Growth

Title: Growth of Homogeneous In0.3Ga0.7As Single Crystals in Microgravity
Principal Investigator: Kyoichi Kinoshita (Japan Aerospace Exploration Agency)
Co-Investigators: Satoshi Adachi Japan Aerospace Exploration Agency
Yasuyuki Ogata Japan Aerospace Exploration Agency
Masami Tatsumi Sumitomo Electric Industries, Ltd
Toru Maekawa Toyo University
Masayoshi Yamada Kyoto Institute of Technology
Hirokazu Miyata Advanced Engineering Services Co., Ltd.
Tetsuya Tsuru Advanced Engineering Services Co., Ltd.
Yuji Muramatsu Advanced Engineering Services Co., Ltd.
Takashi Kuroda Ishikawajima-Harima Heavy Industries Co., Ltd.
Tomoyuki Kuwata Ishikawajima-Harima Heavy Industries Co., Ltd.
Hideaki Hotta Ishikawajima-Harima Heavy Industries Co., Ltd.


Salient points
Under microgravity conditions, mass transport will not be disturbed by convection, strain produced by the samples own weight will disappear, and impurities will not be introduced into crystals because there is no sedimentation. Therefore, many microgravity experiments have been carried out by many countries in order to obtain homogeneous, high-quality crystals. Japan has also carried out several microgravity experiment missions using FMPT (PbSnTe, HgCdTe and InGaAs) and SFU (GaAs). For fragile materials, such as HgI2 and CdTe, or for protein crystals, many crystals with lower defect density and better crystallinity have been obtained. However it is difficult to obtain homogeneous crystals even in microgravity. Because thermal convection caused by residual gravity disturbs diffusion mass transport. This unfortunate result is, however, one of the major initiators of theoretical or numerical research on effects of residual gravity. This proposal research team has also investigated the effects by numerical simulation. The team has found that the diffusion dominant condition is difficult to achieve if the feed crystal was fully melted since the mass transport is easily affected by convection. The Bridgeman technique is a typical growth technique using a relatively long melt and has been applied to many microgravity experiments. The research team has also developed a new growth technique, to TLZ method, as a result of the numerical simulations. By using the TLZ method, the team has obtained homogeneous crystals on the Earth. The TLZ method is potentially a superior method for obtaing homogeneous crystals, but the superiority has only been demonstrated experimentally. Therefore, the principle of the TLZ method must be verified in the future. In order to verify the principle, microgravity conditions that can minimize the convection influence will essentially be required. This experiment will not only contribute to scientific development in the crystal growth field but also contribute to advancing the Japanese strategy of information technology.


Brief summary of the theme
Homogeneous Single Crystal Grown by TLZ, Method on the Ground
The objective is to verify the principle of the TLZ method that enables growing homogeneous crystals. A microgravity environment that can minimize convection influence is essential in order to verify the principle precisely and to understand the TLZ method correctly, . Verifying the principle will clarify the value of the TLZ method. In addition, experimental data will contribute to improving crystal growth techniques on the ground. The target material is In0.3Ga0.7As in this experiment. This material is used as a substrate material for laser diodes suitable for optical communication. Unfortunately, however, single crystal growth is difficult. Before the TLZ method was developed, homogeneous single crystals of 5 mm in length were the maximum because temperature at an interface must be fixed for three or more elements but this is quite difficult. Conventionally, we can control only the temperature distribution but cannot control the concentration distribution. This means that it is generally difficult to know the interface location, and thus homogeneity is easily destroyed. The research team has invented a new growth technique called the TLZ method and can obtain homogeneous single crystals of 2 mm in diameter and 20 mm in length. This is the longest crystal in the world (see Fig. 1). The unique feature of the TLZ method is that both the temperature and the concentration distributions can be controlled. This means that we can predict the interface location precisely. The TLZ method is a superior technique for growing homogeneous crystals, but we must understand the principle of the TLZ method correctly in order to improve crystal growth techniques on the ground. Microgravity experiments are essential for verifying the principle of the TLZ method, We have proposed such a microgravity experiment in response to the International Announcement of Opportunity. In the experiment, we plan to investigate the recovery process from artificial disturbance by changing the translation rate. This result will also contribute to optimizing experiment conditions on the ground.

Last Updated : October 1, 2003

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