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Functional Test of the airlock of Japanese Experiment Module "Kibo"


A functional test of the airlock of Japanese Experiment Module "Kibo" was conducted inside the flight model of Kibo's Pressurized Module (PM) on August 4 and 5, 1999. Here is the report.
(For detail of an airlock see Kibo Structure -Airlock-. )

What is an Airlock Functional Test?
Kibo's airlock is a gateway through which experiment equipment and other items will be transferred between Kibo's Pressurized Module (PM) and the Exposed Facility (EF) which is located in space vacuum. The airlock has two hatches, an inner hatch inside the PM and an outer hatch outside the PM. (See the figures below.) Neither hatch can be opened unless the other one is closed. In order to prevent precious air from escaping to space, the air inside the airlock is recovered into the PM before the outer hatch is opened to transfer the objects. The test was conducted to confirm that both hatches and the slide table can function as designed.

Airlock
Airlock location & structureOuter HatchInner Hatch

Test Scenes
Hatch Functional Tests
-The outer hatch can be opened and closed electrically, but the inner hatch is operated by hand. There are two ways to operate the outer hatch electrically, auto mode and manual mode. The auto mode performs the hatch opening and closing procedures automatically when a crew member pushes a button. The manual mode is executed by a crew member confirming each individual step by pushing a button. Also, the outer hatch is designed to be operated by hand when electric power is not available. This test confirmed that the hatches can be opened and closed in both modes as designed.


Test Scene
The test scenes below are available.
Inner Hatch Opening and Closing No sound,MPEG Movie [1224KB, 36sec]
Outer Hatch Closing No sound,MPEG Movie [816KB, 55sec]

-Slide Table Functional Test
The slide table is used to move Orbital Replacement Units (ORUs) and experiment equipment to and from the PM and EF. It is located inside the airlock. It secures an ORU by latches on both sides of the table, fixes it in position, then moves. Like the outer hatch, this slide table can be moved electrically (in both auto mode and manual mode). It can also be operated by hand when electric power is not available. This test confirmed that the slide table functions fine in both operational modes.


Slide Table

An ORU being secured
The test scenes below are available.
Slide Table Extension
PM side No soundMPEG Movie [1176KB, 52sec]
EF side No soundMPEG Movie [600KB, 27sec]
Slide Table Retraction
EF side No soundMPEG Movie [512KB, 23sec]

Other Tests
-The inner hatch is operated by hand. The force necessary to open or close the inner hatch was measured. A seal on the edge of the hatch prevents air leakage from the gap between the hatch and the airlock wall. When the inner hatch is closed, the seal fills the gap. Some seal deformation is necessary for the seal to function normally. The gap was measured to confirm that an appropriate volume for seal deformation is available.


Measuring the force needed to open the hatch by hand.

Tests to follow

Following this test, a pressurizing and depressurizing equipment test and a leakage test will be conducted. When ORUs are moved between the PM and space, the airlock will be depressurized to recover the air. Equipment for this purpose will be tested in the pressurizing and depressurizing equipment test. A leakage test will also be conducted to confirm that no air leaks from the ducts and hatches.

The above two tests will complete the series of tests conducted for the airlock only. After these two tests are finished, integrated tests will be conducted in conjunction with other Kibo subsystems.


Last Update:Sep. 29, 1999

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