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Kibo's Manipulator Console Acoustic Test

Manipulator console Image
Manipulator console

An acoustic test was conducted on the manipulator console of the Japanese Experiment Module "Kibo" from June 30 to July 6, 1999, at Tsukuba Space Center. Here is the report.


Test Objectives
During a Space Shuttle launch, a very severe acoustic environment is generated by the Shuttle engines and boosters. The purpose of this test is to simulate the acoustic environment to confirm that Kibo's manipulator console can endure this environment.


Test Procedures
The test was conducted in the following steps using the proto-flight model of the console.

(1)Functional test prior to the acoustic test, pressure/leak test, visual inspection.
(2)Acoustic Test
(3)Functional test after the acoustic test, pressure/leak test, visual inspection.

The functional test confirmed that each device works normally or satisfies electrical performance requirements. In the pressure test, a pressure equal to 1.5 times the estimated actual operating pressure was applied to the cooling water pipe, and the pipe did not crack or deform. Also In the leak test helium gas was used to confirm that no cooling water leaked from the pipe junctions.
*The console has cooling water circulating pipes to remove the heat it generates.

The acoustic test was conducted using the facility in Tsukuba Space Center. Sound with frequencies between 31.5Hz to 10,000Hz was applied to change acoustic pressure, and the vibration data was recorded by more than 100 acceleration sensors attached to the console. The simulated sound is like a roar. The low frequency output levels of the acoustic test facility reach 70,000w, which is almost 470 times the ordinary home audio system output of about 150w.

After the acoustic test, the functional test, pressure/leak test, visual inspection were conducted to confirm that the acoustic test did not cause problems with the console.

Attaching acceleration sensorsAn Acceleration SensorManipulator Console in the Acoustic Test Facility (The hole in the wall is the source of the sound.)Acoustic Test Facility Control Room


Other Tests to Follow
Following this acoustic test, several tests will be conducted with the manipulator console alone. These included a noise test which confirms that the noise generated by the console itself is less than the criteria, an electromagnetic test which confirms that electromagnetic interference noise generated by the console does not affect other equipment and that the console is not affected by other equipment, and a maintainability test to confirm that maintenance activities can be performed easily. After those tests, larger scale tests will continue, such as those conducted with the console connected to the Kibo manipulator.


Last Update: Sep. 14, 1999

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